Heavy Steel Structure
Building Strength, Crafting Durability – Stronger Structures.
Heavy steel is the ideal material for high-rise buildings, offering unmatched strength, durability, and load-bearing capacity essential for modern vertical construction. With its high strength-to-weight ratio, heavy steel allows for slimmer structural components, maximizing floor space while ensuring safety and stability. It also provides excellent resistance to wind, earthquakes, and fire, making it a top choice for building safe and long-lasting skyscrapers.
Heavy steel is ideal for warehouse construction, offering strong support for wide, open spaces with minimal columns—perfect for storage and logistics operations. Its durability, fire resistance, and low maintenance needs make it a long-lasting solution, while off-site manufactured components speed up construction and reduce costs, making heavy steel a top choice for modern, efficient warehouse builds.
Heavy steel is essential in airport construction, supporting expansive terminal roofs, reinforced runways, and complex infrastructure with unmatched strength and durability. Its high load-bearing capacity and fire resistance meet strict safety standards, while its versatility allows seamless integration of electrical, mechanical, and security systems. For developers, heavy steel offers long-term performance, cost efficiency, and sustainability—making it the top choice for modern, high-traffic aviation facilities.
Heavy steel is widely used in stadium construction due to its ability to support large spans, complex roof structures, and tiered seating without compromising strength or safety. Its flexibility allows for bold architectural designs, while its durability ensures the structure can withstand heavy crowds and dynamic loads. Steel also enables faster, more efficient construction, making it the preferred choice for modern, high-capacity stadiums.
Heavy steel is commonly used in poultry farm construction for building strong, durable, and weather-resistant structures that can support large open spaces and ventilation systems. Its high strength allows for wide-span roofs without interior columns, maximizing usable floor area for efficient poultry housing. Steel’s resistance to pests, moisture, and corrosion ensures a hygienic and low-maintenance environment, making it an ideal material for long-lasting and cost-effective poultry farm facilities.4o
At our facility, we carefully pack heavy steel into containers for secure and efficient transport, ensuring that all pieces are precisely labeled with laser engravings. This advanced labeling method provides clear, durable identification for each component, facilitating easy tracking, inventory management, and quick assembly on-site.
The first step in bringing your dream project to life is the design phase, where based on your drawings, we create detailed architectural blueprints tailored to your needs and vision. These blueprints form the foundation of a successful build, capturing every essential detail from layout to aesthetics.
Once the blueprints are complete, our experienced structural engineer steps in to ensure the design is not only beautiful but also structurally sound. Using industry-leading software like Autodesk Revit and AutoCAD, we analyze and refine the design to meet all safety and engineering standards. This process helps identify any potential issues early, saving you time and money down the line.
The second step of your project is factory manufacturing, where precision and quality come together to bring the design to life. In this phase, we manufacture the core components, including steel structures, roof systems, sandwich wall panels, windows, and glass elements — all produced under strict quality control.
By using advanced manufacturing processes in a controlled factory environment, we ensure that every component meets exact specifications, durability standards, and energy efficiency requirements. This approach minimizes waste, reduces construction time on-site, and delivers consistent, high-quality results.
Our expert team oversees the production of all elements, from structural steel frames to insulated wall panels and high-performance windows, ensuring your project stays on schedule and on budget.
The third step in the process is the careful packing and shipping of all components to your project site. Our team ensures that the steel structures, roofing systems, sandwich wall panels, windows, glass, and all fittings are securely packed to prevent damage during transport.
All steel pieces are carefully packed, labeled with laser engraving, and prepared for transportation to the client’s site.
The fourth step is the on-site installation of your off-site manufactured steel structures, roofing systems, sandwich wall panels, windows, and glass. Once all components arrive safely at your site, the assembly process begins.
If needed, we can provide an experienced supervisor to oversee the on-site installation, ensuring all steel structures, sandwich panels, and aluminum windows are assembled accurately, safely, and on schedule.
If a supervisor is not required, detailed installation instructions will be provided in the manual, guiding you through the step-by-step process for assembling the steel structure, sandwich panels, and aluminum windows efficiently and safely.
The fifth step is the erection of the steel structure onto the foundation, marking a major milestone in your project. Once the foundation is prepared and all components are on-site, our team or your assembly crew begins installing the steel frame according to the architectural blueprints and engineering plans.
This critical phase involves securely anchoring the steel columns, beams, and trusses to the foundation, ensuring the structure’s stability, alignment, and strength. Our precision-manufactured components and detailed assembly guides help make this process efficient and accurate.
Next, the rock wool sandwich panels—with their secure puzzle-lock joints—are installed on walls and roofs, providing excellent insulation, fire resistance, and airtight performance. We offer two types:
1. The polyurethane (PU) edge-sealing enhances thermal insulation, preventing heat loss and improving energy efficiency. Paired with the rock wool core, these panels provide superior fire resistance, acoustic insulation, and weatherproofing for a variety of applications, from industrial buildings to cold storage facilities.
2. Rock wool sandwich panels are a high-performance building solution offering exceptional thermal insulation, fire resistance, and soundproofing. The core of these panels, made from natural volcanic rock, provides excellent fireproof properties, making them ideal for safety-critical applications like industrial buildings, warehouses, and fire-resistant walls. The outer steel or aluminum sheets provide a durable, weather-resistant surface, while the rock wool core ensures effective thermal control, reducing energy consumption. Additionally, these panels offer superior acoustic insulation, creating quieter indoor environments.
The seventh step focuses on the installation of aluminum frames, windows, and doors, bringing both functionality and aesthetic appeal to your building. Once the steel structure and wall panels are in place, our team or your local crew begins fitting the high-quality aluminum frames, ensuring precise alignment and a weather-tight seal.
Next, we install the windows and doors, carefully integrating them with the architectural design to maximize natural light, energy efficiency, and security. Our systems are designed for quick, accurate installation, reducing on-site labor time while delivering a polished, modern finish.
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Prefab heavy steel construction uses pre-manufactured steel components assembled off-site, then transported and installed on-site for faster, stronger, and more efficient building.
It offers superior strength, faster construction time, durability, design flexibility, and reduced on-site labor costs. Steel structures provide excellent resistance to earthquakes, fire, high winds, and other extreme conditions.
Absolutely — designs can be tailored to meet specific architectural, functional, and aesthetic requirements. We can help our clients with the design process if needed.
Steel components are carefully packed into containers, often with laser-engraved labels for easy identification and efficient on-site assembly. Please refer to the picture on step 3 for how we pack.
Heavy steel prefab is ideal for warehouses, factories, high-rise buildings, airports, stadiums, commercial centers, hotels, and institutional facilities.
The transportation timeline for heavy steel components by seaport typically ranges from 2 to 6 weeks, depending on the destination, shipping route, port schedules, and customs clearance procedures. We coordinate with freight carriers for efficient delivery to ensure timely arrival.
Construction timelines are significantly shorter than traditional methods, often around 30 days to manufacture off-site depending on project size.
On-site assembly can take anywhere from a few days to several weeks. Thanks to precise laser-engraved labeling, installation is streamlined, with no welding or cutting required on-site.
